Filament Splicer

Project cancelled, click here to read why
The idea for Filament Splicer was born about a month after our Ultimaker 3D Printer was build. As cool as 3D Printing is, printing in one color is boring.

Users of normal, single head FFF/FDM printers are stuck with single color unless they join filament pieces together to produce one multi-colored string. It is not very complicated but process is quite awkward and you will get fed up very quickly.

If you want to have proper, stable filament join you need to have right temperature on the tip of plastic when you connect pieces together. This is hard to achieve when you use some arbitrary heat source. You either underheat or overheat and burn the plastic. Using print head of your printer is best 'ad-hoc' solution but it leaves quite a mess on it, you cannot print when you splice and plastic which is in the head slowly gets burned while you take time to splice your string.

Then, of course there is issue with forming of the joint, carpet knife and fingers where our favorite tools for that job but it took quite a long time to form each joint.

We have had our share of failed prints due to broken joints / stuck filament and finally decided to create a device which will help to splice filament. Initial idea was to create fully automated unit: you place filament ends on copper block, close it, push the button and viola - you have your joint. That was the theory.... In practice this is impossible because PLA and ABS expand during heat-up and contract during cool down, this results in either no joint at all or bubble-filled mess.

Many headache filled days [Even best PLA is really nasty stuff when you breath it in for a while] later we dropped the idea and went for 'open' model with precisely manufactured grooves which help to quickly heat up, connect and form joints.

Thermal insulation was another challenge, we wanted to allow up to 260c temperature but nothing could properly insulate enclosure from hot copper block for prolonged period of time. Ceramic fiber thermal tape can take that heat but one needs a lot of it and then there is itching... Chinese tape is horrible and even best branded, made in USA [ThermoTec] tape is not flawless. We eventually gave up on ceramic fibre and went with PFTA [Teflon] plates. Since PFTA can be outright poisonous at high temperatures, we decided to use high quality - made in Europe material - this way we are sure that maximum temperature of 235c is well within safety limit.

Availability

Filament splicer can be pre-ordered via our campaign on Indiegogo, it is available as a DIY kit or fully assembled unit.

 

Assembled
Assembled
Kit
Kit

 

Open Source

Filament splicer blueprints are released under Creative Commons Attribution-NonCommercial 4.0 International License and can be downloaded from Thingiverse and Youmagine.

Tags: 
projects
filament splicer

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Tue, 01/07/2025 - 11:38

Ukrainian President Volodymyr Zelensky will meet US President Joe Biden and Vice President Kamala Harris in Washington on Thursday. Leon Neal/Getty Images
CNN
—
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The precise details of the “victory plan” Zelensky plans to present in separate meetings to President Joe Biden and Vice President Kamala Harris are unknown, having been closely held until they are presented to the American leaders.

But according to people briefed on its broad contours, the plan reflects the Ukrainian leader’s urgent appeals for more immediate help countering Russia’s invasion. Zelensky is also poised to push for long-term security guarantees that could withstand changes in American leadership ahead of what is widely expected to be a close presidential election between Harris and former President Donald Trump.

The plan, people familiar with it said, acts as Zelensky’s response to growing war weariness even among his staunchest of western allies. It will make the case that Ukraine can still win — and does not need to cede Russian-seized territory for the fighting to end — if enough assistance is rushed in.

That includes again asking permission to fire Western provided long-range weapons deeper into Russian territory, a line Biden once was loathe to cross but which he’s recently appeared more open to as he has come under growing pressure to relent.

Even if Biden decides to allow the long-range fires, it’s unclear whether the change in policy would be announced publicly.

Biden is usually apt to take his time making decisions about providing Ukraine new capabilities. But with November’s election potentially portending a major change in American approach to the war if Trump were to win, Ukrainian officials — and many American ones — believe there is little time to waste.
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Trump has claimed he will be able to “settle” the war upon taking office and has suggested he’ll end US support for Kyiv’s war effort.

“Those cities are gone, they’re gone, and we continue to give billions of dollars to a man who refused to make a deal, Zelensky. There was no deal that he could have made that wouldn’t have been better than the situation you have right now. You have a country that has been obliterated, not possible to be rebuilt,” Trump said during a campaign speech in Mint Hill, North Carolina, on Wednesday.

Comments like those have lent new weight to Thursday’s Oval Office talks, according to American and European officials, who have described an imperative to surge assistance to Ukraine while Biden is still in office.

As part of Zelensky’s visit, the US is expected to announce a major new security package, thought it will likely delay the shipping of the equipment due to inventory shortages, CNN previously reported according to two US officials. On Wednesday, the US announced a package of $375 million.

The president previewed Zelensky’s visit to the White House a day beforehand, declaring on the margins of the United Nations General Assembly his administration was “determined to ensure that Ukraine has what it needs to prevail in fight for survival.”
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